Course Overview

This two-day Continuing Professional Development (CPD) course provides a comprehensive introduction to the metallurgy of aluminium and its practical applications in foundry operations. Participants will gain an in-depth understanding of aluminium’s physical, chemical, and mechanical properties, alloy systems, and industrial processing methods. The course combines classroom-based theoretical instruction with hands-on foundry practice, ensuring that learners develop both conceptual knowledge and practical skills relevant to modern casting operations. 

Through interactive lectures, case studies, and supervised laboratory exercises, attendees will explore the full aluminium casting cycle—from raw material preparation and melting, through mould design and solidification, to the identification and analysis of casting defects. The practical component, conducted in a state-of-the-art foundry training environment, allows participants to apply metallurgical principles directly to casting processes. 

Target Audience: 

  • Foundry engineers and technicians 
  • Metallurgists and materials engineers 
  • Manufacturing and production specialists 
  • Apprentices, graduates, and early-career engineers seeking foundational knowledge in aluminium casting

  • Professionals from related industries (automotive, aerospace, energy, construction) interested in aluminium processing

 

COST: £600.00

Course Information

Course Duration
2 days
Session Time
9:00am - 4:00pm
Course Location
The National Foundry Training Centre, Tipton Road, Tipton, DY4 7UW
Certification

Upon successful completion of the Aluminium Metallurgy & Casting training course, participants will be awarded a certificate of completion.

TRAINING BOOKING ENQUIRIES
Nicola Taylor | ECMS Administrator
Elite Centre for Manufacturing Skills
Email: n.taylor10@wlv.ac.uk
Tel: 01902 321955

 

Important Notice

COURSE RELATED ENQUIRIES
Dr. Martin NB Appiah |PGCE | B.Eng. (Hons)
ECMS Knowledge Exchange Associate
National Foundry Training Centre
Email: m.appiah@wlv.ac.uk
Tel: 01902 321955

Dates – Tuesday 28th October 2025 & Wednesday 29th October 2025

Course Learning Objectives

By the end of this course, participants will be able to: 

  • Demonstrate a clear understanding of aluminium’s metallurgical principles, including alloy classification, solidification, and phase transformations.
  • Evaluate the influence of alloying elements on microstructure and mechanical properties.
  • Apply safe and efficient practices in aluminium melting, handling, and casting operations.
  • Prepare and pour aluminium castings under foundry conditions, incorporating mould design and gating system principles. 
  • Identify common aluminium casting defects and propose appropriate remedies. 
  • Relate theoretical knowledge of aluminium metallurgy to real-world manufacturing and engineering applications.