Course Overview

The Introduction to Casting CPD course provides a comprehensive overview of metal casting as one of the oldest and most versatile manufacturing processes. The course introduces participants to the fundamental principles of casting, including pattern design, mould making, melting, pouring, and solidification. Learners will gain an understanding of how casting processes transform molten metal into functional engineering components used in industries such as automotive, aerospace, energy, and construction.

Through interactive discussions, visual demonstrations, and case studies, participants will explore different casting methods—such as sand casting, die casting, and investment casting—and understand their respective advantages, limitations, and applications. The course also highlights modern trends in casting technology, including automation, simulation, and additive manufacturing for tooling and prototyping.

By the end of this CPD course, participants will have a solid grounding in the casting process chain, enabling them to communicate effectively with foundry specialists, identify suitable casting methods for specific applications, and appreciate the influence of materials and design on casting quality and performance.

Target Audience:
Engineers, technicians, apprentices, manufacturing professionals, and individuals seeking foundational knowledge of metal casting processes and applications.

COST: £0.00

Course Information

Course Duration
1 days
Session Time
9:00am - 4:00pm
Course Location
The National Foundry Training Centre, Tipton Road, Tipton, DY4 7UW
Certification

Upon successful completion of the Introduction to Casting training course, participants will be awarded a certificate of completion.

TRAINING BOOKING ENQUIRIES
Nicola Taylor | ECMS Administrator
Elite Centre for Manufacturing Skills
Email: n.taylor10@wlv.ac.uk
Tel: 01902 321955

 

Important Notice

COURSE RELATED ENQUIRIES
Dr. Martin NB Appiah |PGCE | B.Eng. (Hons)
ECMS Knowledge Exchange Associate
National Foundry Training Centre
Email: m.appiah@wlv.ac.uk
Tel: 01902 321955

Dates:  TBC

Course Learning Objectives

Learning Outcomes:

Upon successful completion of this course, participants will be able to:

  • Explain the fundamental principles and stages of the casting process.
  • Identify and differentiate between major casting techniques (sand, die, and investment casting).
  • Understand key terminology and equipment used in foundries.
  • Recognise the influence of alloy selection, design, and process parameters on casting quality.
  • Appreciate the role of casting in modern manufacturing and its integration with digital and sustainable technologies.

Key Topics Covered:

  • Introduction to the casting process and its historical development
  • Classification of casting methods
  • Pattern design and mould-making principles
  • Melting, pouring, and solidification fundamentals
  • Casting materials: ferrous and non-ferrous alloys
  • Casting defects and quality control basics
  • Safety and environmental considerations in foundries
  • Emerging trends: simulation, automation, and additive manufacturing in casting